HOSPITAL EQUIPMENT & AUTOCLAVE

AUTOCLAVE & STERILIZERS


PRODUCT CATEGORY

OPHTHALMIC DIVISION

Autoclave

HORIZONTAL STERILIZER  (MICROPROCESSOR CONTROLLED)

 


 

The fully automatic steam sterilizer is designed by healthcare providers, for a wide variety of Hospital and
Laboratory use. The strong and durable construction of the Sterilizers ensures Easy Installation, ease of servicing,
integration of steam generators and high steam quality and less water consumption.

CONSTRUCTION:

Dual Microprocessor controlled automatic high vacuum & high pressure steam sterilizer.
Constructed with Stainless Steel of #304 type Housing, Frame, Door, outside panels Chamber, Jacket,
piping components and pneumatic valves.

  • Jacket and doors are insulated with insulation material of suitable thickness.
  • Electrical panel and the automatic steam generator are enclosed within the sterilization cabinet.
  • The steam generator is equipped with water reservoir, two pressure control switches, Water level control
    switch and temperature control switch.
  • Pneumatically operated automatic, sliding double door with multiple locking functions. This design makes
    door movement faster and saves space.

SAFETY DEVICE:

  • Audio visual alarm and emergency stop function for over pressure protection, over temperature control,
    water level control, safety valve, door alarm, steam traps, pressure door auto-lock and electrical
    fluctuations.
  • Chamber is provided with filter for atmospheric air entry.
  • Chamber design is of ASME standard.
  • Door pressure auto lock system.

CONTROL SYSTEM:

  • PLC Control System with Digital Temperature Display.
  • Pressure gauges (2 Nos.) for chamber pressure indication and Analog gauges (2 Nos.) for jacket pressure
    indication.
  • Digital control panel allows the user to program various cycles and display of all the sterilization
    parameters.
  • LCD screen for control & display of sterilization cycles and various parameters indicating the results in text / alarm format.
  • Advance software provides maintenance menu on the screen and troubleshooting can be done easily from the front side.
  • Digital temperature display and recorder for monitoring.

OPERATION PARAMETERS:

  • The working pressure ranges from 15-32 psi.
  • Automatic refilling of water.
  • Working temperature is 105° C - 136° C adjustable.
  • Design temperature of the system is 140° C.
  • Supplied with stainless steel loading trolley with castors for transporting the sterilization material before or after the sterilization process.
  • Pre vacuum and Dry vacuum function.
  • Documentation: Inbuilt printer for tracking and documentation of sterilization process.
  • Also provides alarm indication on the report page.
  • The various sterilization cycles are:
    - Unwrapped : Temperature 135° C and Pressure 2.1 kg/cm2 (Set up 14 min. sterilization time).
    - Wrapped : Temperature 135° C and Pressure 2.1 kg/cm2 (Set up 15 min. sterilization time).
    - Unwrapped : Temperature 121° C and Pressure 1.1 kg/cm2 (Set up 22 min. sterilization time).
    - Wrapped: Temperature 121° C and Pressure 1.1 kg/cm2 (Set up 30 min. sterilization time).
    - Liquids : Temperature 121° C and Pressure 1.1 kg/cm' (Set up 40 min. sterilization time).
     
  • Various validation test are:
    - Bowie-Dick test program.
    - Vacuum pump test program.
    - Leak test program.
  • Electric Voltage: 230V / 3 PHASES, 380V OR 415V OR 440V 3 PHASES.

STANDARD ACCESSORIES:
- S.S. #304 Sterilization Tray x 1Pc.
- S.S. #304 Loading Trolley
- S.S. Basket x 2 Pcs
- S.S. Transportation Cart
- Viewer Tube X 2 Pcs.

OPTIONAL ACCESSORIES:
Ÿ Stainless Steel material of type # 316
Ÿ Water softener / Demineralizer Plant
Ÿ Double door construction (for pass through system)

SPECIFICATIONS DMO 1100 DMO 2600 DMO 4540
Chamber Size 410mm X 410mm X 660mm(D) 510mmX 510mm X 1000mm(D) 610mm X 610mm X 1220mm(D)
Chamber Capacity Approx. 110 Liter Approx. 260 Liter Approx. 454 Liter
Heating Power 10.0 KW 50/60 HZ 12.0 KW 50/60 HZ 15.0 KW 50/60 HZ

 

 HORIZONTAL STEAM STERILIZER
CONSTRUCTION:

The unit has outer chamber, inner chamber, boiler, Lid and jacket - all are made of #304 grade stainless steel. For controlling sterilization cycle, a three-way valve or a multiport valve provided. It is supplied complete with vacuum break, water level indicator, and steam trap & automatic pressure control switch.

STEEL CHAMBER SUPPORT:
The chamber is supported by heavy tubular steel stand and floor flanges for level adjustment.

SAFETY DOOR:
Single door shall be fitted with radical shooting arm provided with automatic pressure locking device so that the door cannot be opened ti||chamber pressure is fully exhausted. This offers complete safety to the working personal against explosive opening.

SINGLE POINT CONTROL:
All stages of sterilization cycle are obtained by the operation of multiport control valve making the sterilization simple. A powerful ejector is incorporated in the valve to create vacuum in the chamber to ensure dry sterilization.

ELECTRIC CONTROL BOX:
Equipped with PIEZOSTAT (Pressure control Device) main switch, pilot lamps, relays etc. and mounted on the stand of the sterilizer for easy operation.

TRIPLE SAFETY:
  • At the boiler level by a PIEZOSTAT which is automatically limits the pressure to the required set values.
  • At the chamber level, spring-loaded safety valve and a dead weight release valve to release the steam in case the pressure  exceeds the safety limits.
  • A spring loaded safety valve in case of its failure which releases the steam to keep pressure within safety limits

All these safety features function independent of one another and sequent i.e. one take over the charge in case of other's failure. The "Low Water" indicator turns on and stops all functions on the same time, when water in the steam generator is not enough.

Testing: Sterilizers are hydraulically tested to withstand 2.5 times the working pressure.
Steam Deflector : The steam enters the chambers through a special device, which deflects it in all directions, thus avoiding any air pocket.
Dial Thermometer: Accurately indicates the working temperature in the chamber.

PRESSURE GAUGE AND COMPOUND GAUGE:
Pressure gauge indicates the actual pressure of steam in the jacket & compound gauge indicates the pressure or vacuum in the chamber

OPTIONAL ACCESSORIES:

  • Automatic temperature and time controller with digital alarm system.
  • Microprocessor controlled system with printer (it provides details of complete sterilization cycle such as Pressure, temperature, Date, and Time)
  • Centralized boiler to directly supply the steam.
  • Dressing drums
SPECIFICATIONS DMO 4090 DMO 4091 DMO 4092 DMO 4093 DMO 4094
Chamber Size 16" Dia 
X
 24" Length
20" Dia 
X
48" Length
20" Dia 
X
 36" Length
16" Dia
 X
 44" Length
16" Dia 
X
 24" Length
Chamber Capacity 75 Liters 235 Liters 175 Liters 140 Liters 75 Liters
Heating Power 6KW 50/60 HZ 9KW 50/60 HZ 9KW 50/60 HZ 9KW 50/60 HZ 18KW
Working Pressure 1.2kg/cm² (15 psi) 
-
1.5kg/cm² (15 psi) 
1.2kg/cm² (15 psi)
 -
 1.5kg/cm² (15 psi)
1.2kg/cm² (15 psi) 
-
 1.5kg/cm² (15 psi)
1.2 kg/cm2(15 psi) 
-
 1.5kg/cm² (15 psi)
1.2kg/cm² (15 psi) 
-
 2.2kg/cm² (15 psi)
Design Temp. l2l°Celcius l2l°Celcius l2l°Celcius l2l°Celcius l34°Celcius
Safety Device Yes Yes Yes Yes Yes
Auto-Dry Function Yes Yes Yes Yes Yes
Automatic Control Yes Yes Yes Yes Yes
Pressure Door 
Auto- Lock Device
Yes Yes Yes Yes Yes
Liquid Sterilization Yes Yes Yes Yes Yes
Dry Vacuum Function Yes Yes Yes Yes Yes
Auto-Add Water 
Function (Optional)
Yes Yes Yes Yes Yes
Safety Standard IS 3829 I
CE 0434
ISO 9001:2000
ISO 13485:2003
IS 3829 I
CE 0434
ISO 9001:2000
ISO 13485:2003
IS 3829 I
CE 0434
ISO 9001:2000
ISO 13485:2003
IS 3829 I
CE 0434
ISO 9001:2000
ISO 13485:2003
IS 3829 II
CE 0434
ISO 9001:2000
ISO 13485:2003
Power Requirements 440 V / 3 Phase, 
50/60 Hz. AC
440 V ] 3 Phase 
50/60 Hz. AC
440 V ] 3 Phase 
50/60 Hz. AC
440 V ] 3 Phase 
50/60 Hz. AC
440 V / 3 Phase 
50/60 Hz. AC
Flash Sterilization - - - - Yes (*)

*This model achieves flash sterilization within 6 minutes at pressure-2.2 Kg/cm² and corresponding temperature -1340°